OUR PROCESS

Our Remanufacturing Process

Each component measured to specification...
We start by completely disassembling the compressor down to the smallest components. Each part is closely examined and any damaged part is discarded immediately. Critical high wear parts are always discarded and replaced:
  • All gaskets
  • Gear driven pumps
  • Bearings 
  • Piston rings 
  • Suction valves 
  • Discharge valves 
  • Snap rings 
  • Terminal insulators
Other component parts are cleaned and measured to specifications before assembly. Any part that does not meet factory specification is discarded and replaced with new. 
  • Oil pickup screen
  • Case, Cylinder heads, Bottom pan, End bell
  • Crankshaft
  • Piston
  • Wrist pins
  • Rods
  • Valve plate
  • Centrifugal driven pump

Final Testing

Each compressor is then tested on a unique R-421A refrigerant test chiller that enables us to evaluate compressor under actual load conditions in which we are able to obtain head pressure, suction pressure, oil pressure, amps, set unloaders, and on pump down: test valves, high pressure relief, and gaskets. We test at an extended period because compressors are operating within the refrigeration cycle. All data is recorded and available for your review upon request. After the chiller test, the compressor is then evacuated to 500 microns, charged with dry nitrogen, leak tested, painted and put on shelf ready for immediate delivery to your jobsite.
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